WARPING STAGE IN DENIM ?
Warping – transferring yarns from cones/tubes located on a framework called a creel to a warp beam (section beam)
- Keep Warping Speeds Less Than 1000 yards/min for Best Quality Section Beams
- Run Warper at Consistent Speed to Reduce Yarn Tension Variation
- Can Attain Stop Levels of 0.2 Per Million End Yards with Good Quality Section Beams
- Maintain Equal Yarn Tension Levels within Beams and between Beams
- Good Creel Maintenance a Must
- Keep Warper Stops to a Minimum – Acceleration and Deceleration Causes Tension Variations Which Affects Quality of the Section Beam
- Do Not Allow Package Runouts – repairing a runout end can result in a bad knot, slack end, or a crossed end.
- Must Emphasize Good Housekeeping - any foreign matter that gets into a section beam has the potential to cause a loom stop.
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